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600 KG Electric Driven Polyurethane Potting for Thyristor IGBT SCR Rectifier Modules
| Place of Origin | Guangdong, China |
|---|---|
| Brand Name | Daheng |
| Price | $22,000.00/pieces 1-1 pieces |
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xProduct Details
| Type | Gluing Machine | Applicable Industries | Manufacturing Plant |
|---|---|---|---|
| Showroom Location | Turkey, Italy, Viet Nam, Russia, Malaysia | Video Outgoing-inspection | Provided |
| Machinery Test Report | Provided | Warranty Of Core Components | 1 Year |
| Core Components | PLC, Pump | Condition | New |
| Application | Two-component Material Such Like PU, Epoxy , Silicone | Packaging Type | POLYWOOD CASE |
| Packaging Material | Plastic, Wood | Automatic Grade | Automatic |
| Driven Type | Electric | Voltage | 230V,380V ,customized |
| Dimension(L*W*H) | 1928x1650x1851 | Weight | 600 KG |
| Warranty | 1 Year | Key Selling Points | High-accuracy |
| Keywords | CCD Automatic Visual Glue Dispenser Machine Automatic Machine | Working Area | 3000x400x100mm |
| Functions | Heat,stir , Vacuum , Self-clean | Tank Capacity | 10L,25L , 40L Optional |
| Feeding System | Vacuum Feeding Or Diaphragm Pump | Controlled Mode | PLC And Computer System |
| Speed | 0-300mm/s | Camera | High Accuracy |
| Moving System | XYZ Platform | Applied Material | PU , EPOXY , SILICONE |
Product Description
Why Choose Us
Two part compound silicones polyurethane Black Epoxy Potting Compounds urethane potting for thyristor IGBT SCR Rectifier modules
Electronics are increasingly present in our lives, these technologies all use a wide array of components –sensors, actuators,central processing units (CPUs), printed circuit boards (PCB), electronics components , Capacitor, power supply, transformer,ignition coil, reverse sensor, circuit board, filter products ,underwater parts, electronic ballast ,aviation parts, aerospace parts....etc. – that need to be protected against environmental factors such as dust and moisture, as well as fluids and heat andfire exposure.
Our 2 component application equipment is the the good machine for potting and encapsulating vary parts and products, which apply different production processes required metering , mixing , dosing , dispensing and potting with high accuracy and high efficiency.
Our 2 component application equipment is the the good machine for potting and encapsulating vary parts and products, which apply different production processes required metering , mixing , dosing , dispensing and potting with high accuracy and high efficiency.
We Daheng Automation specialize in different types of potting and dispensing system. No matter what your resin application requirements look like: we can do most of them in our fully equipped lab. We can handle 1- and 2-component polyurethanes, epoxies, acrylics, silicones, temperature, humidity and UV curing materials. They can be from low- to high-viscosity, filled or unfilled and even high abrasive for thermal conductivity.
Potting is the process of embedding products & assemblies in a liquid resin (potting compounds) to protect them against rough environment conditions. Potting can be performed in atmosphere pressure or even under vacuum, if high voltage insulation and high temperature differences are needed.
We offer automatic ,se-mi automatic fluid dispensing potting machine and the related production line and vacuuming systems .
Introduction ：
1. Working Mode: controlled by PLC module and MCGS touch screen.
2.High precision valve: high speed, glue off clean, no glue drawing, no dropping. 3. Core metering pump specially design for different material from low to high viscosities. 4. Mix glue A & B more evenly; no more or no less for agent B.
Working principle ：
Compound materials A & B are kept in two tanks separately. There are two sets of metering pumps inside the machine for metering A and B resin by setting ratio, draining out material individually from tank A & B. Liquid A & B mix with each other in the mixer pipe and dispensed out according to the programmable data.
Tank system technology：
1. Stainless panel vacuum pressure tank which can bear negative pressure of inner tank . 2. Tank with motor stirrer that prevent the glue from sediment and keep the potting material in constant temperature. 3 Tank with top/ high /low liquid sensors that ensure alarm warning when liquid higher or lower the setting level . 4 Tank with vacuum degas (degas time can be set through touch screen), so the material can be re-feeding through vacuum negative pressure . 5 Tank with pressure releasing ball valve ; the bottom of tank reserved back-flow connector and river closure ball valve.
6 Tank with heater which can preheat materials to assure good flowability . 7 Tank with artificial feeding mouth that can be added glue appropriately by hand . 8 Tank with silica-dryer which can prevent material especially PU from crystallization .
D&H Pump technology
1. Two cylinder plunger pumps work by durable motors. 2.The biggest flow volume :24g/s，Repetition accuracy:0.2g. 3.Also Suitable for high viscosity glue: 50cps~35000cps. 4. Suitable for big flow dispensing or slight flow dispensing. 5. Suitable for frequent start and stop dispensing. 6. Anti-wear, Anti-corrosion, super long life time.
Valve technology
1. Two cylinder plunger pumps work by durable motors. 2.The biggest flow volume :24g/s，Repetition accuracy:0.2g. 3.Also Suitable for high viscosity glue: 50cps~35000cps. 4. Suitable for big flow dispensing or slight flow dispensing. 5. Suitable for frequent start and stop dispensing. 6. Anti-wear, Anti-corrosion, super long life time.
Tech Data
ITEM | Parameter |
Mixing ratio | 1:1--10:1 adjustable |
Working range | 600*400*100mm |
Displacement speed | 500mm/s（speed） |
Out-glue speed | 0.5-12g/s per single pump |
Accuracy | ±2%（output volume）±2%（mixing） |
tolerance | ≤0.03mm |
Flow control | Digital input |
Program memory | 99pcs-999pcs |
Motion trail | Dot , line ,curve ,circle |
Automatic controlling system | Touch screen (to achieve program programming, modification, storage and so on |
Out-glue control system | AB glue back suction valve, achieve AB glue independent operation |
Programmatically | Tech programming/or computer systems (Micro software Windows 7,Windows10 optional) |
Mixing method | dynamic mixing |
Power supply | 220V/50Hz/1500W without heating |
Air source | 0.5-0.8Mpa |
Viscosity range | 50-20000cps |
A tank | 10L 25L 40L stainless tank（optional） |
B tank | 10L 25L 40L stainless tank（optional） |
Others | AB tank 、A pump、AB pipeline heating function |
PLC Operation Controlling System
1 Dispensing volume is controlled by the speed of pump’s motors ; Glue speed adjustable within the speed range .
2 Machine with detecting function that detect the speed and running time of pumps to ensure the ratio reliability.
3 Adjustable gluing-out volume make sure glue A/B dispense out at the same time from glue valve to get better glue mixing effect .
4 Machine with gel resistance calculator , which prevent the mixture curing inside .
5 You can set single gluing-out and steady gluing-out function to meet up with your different process requirement .
6 Whole machine system and function is controlled by Panasonic PLC and MGCS touch screen .
7 Reserved PLC communication interface, which easy connecting with outside device .
8 Equipped with a safety lock to prevent staff from wrong operation .
Item No. | Machinery parts | Function description | ||
1 | Main body | Cold-Roll Steel /Metal plate/aluminium | ||
2 | Three-axis moment platform | synchronous belt | XY axis synchronous，Z axis silk rod | |
3 | Step motor/driver | Three axis motor | ||
4 | Movement sensor | Three-axis limit | ||
Bearing | three axis and metering pump | |||
5 | Glue supplying system | A/B tanks | Stainless vacuum tank | |
6 | A/B glue liquid level sensor | ball float type liquid level switch | ||
7 | A glue stirrer | This function select base on glue feature; to prevent the glue from sediment . | ||
8 | A/BTeflon glue pipe | Antirosion,stable flexibility | ||
9 | Y type filter | Prevent impurity come into glue pipe and pump and lock | ||
10 | Vacuum defoamation | Make vacuum defoation to AB glue that with vacuum negative pressure glue refilling function | ||
11 | Constant temperature heater | A glue tank /B glue tank constant temperature heater (room temperature 80 degree) | ||
12 | Metering&Mixing system | Metering Pump | double cylinder plunger pump | |
13 | Dynamic mixing | Glue mixing &stirring with self-detecting function | ||
14 | Self-cleaning | Cleaning the mixture part of the machine | ||
15 | Glue B monitor | Glue B flow meter & non-return valve | ||
16 | Controlling system | PLC | Programmable logic controller, glue application control center | |
17 | pneumatic component | Solenoid valve/pressure regulating valve | ||
18 | electronic component | Relay/contactor/power supply/Temperature controller/earth leakage circuit breaker/button switches and so on | ||
19 | Touch screen control panel | Touch control panel | ||
20 | Others | Fixtures | Customized as per fixture | |
Application
1.Potting&Casting: electronics componnets , PCB board, Capacitor, power supply, transformer, ignition coil, reverse sensor, circuit board, filter products ,underwater parts, electronic ballast ,aviation parts, aerospace parts.... 2.Dispensing&Dosing : LED strip , led lamp , led bulb , aluminum,led screen , display module ,medical parts,medical liquid filling .... 3.Bonding&doming : LCD screen ,LOCA bonding，ABS plastic,different types of stickers , badge , keychains , souvenirs ,arts , photo frame , and other arts graphics....
Applicable material
1K and 2-component polyurethanes, epoxies, acrylics, silicones, temperature, humidity and UV curing materials. Two component potting materials , 2-part compound materials, AB part compound materials , 2K silicones ,2K epoxies resin, Bi-component PU, Ployerster, Polyurethane, UV materials and so on .
Our customer cases
Service Term
1、 Staff training Seller is responsible to provide machine’s training including installation, debugging, maintenance to assured customer can totally use the operation skills and well acknowledge maintenance of machine .
2、Maintenance Service 2.1Seller provide one year warranty period and support free maintenance service during warranty . Software upgrade service is provided for a long life time.
2.2 In case parts of the machine become broken within the warranty because of non-artificial factors, we send you part replacement free, buyer pay for the shipment. Double-liquid valve should be bought at its cost price.
2.3If the parts of the machine become broken past warranty , the parts replacement should be shouldered by buyer.
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